Thermoforming Services

With our thermoforming capabilities, Midwest Plastics manufactures high-quality parts for customers in a range of industries. Our equipment includes both automated inline and manual thermoforming machines, and we leverage either vacuum forming or pressure forming methods to generate parts in a range of gauges, shapes, and sizes. We produce thermoformed parts for many different applications, with clamshell packaging being one of our specialties.

Thermoforming offers some benefits when compared to other conventional methods of plastics manufacturing. It is beneficial for making large parts, and it provides a lot of design freedom. The tooling costs are much lower than injection molding, and thermoforming enables us to produce high-quality products, and we offer many different options for materials, finishes, patterns, and textures.

We offer a wide choice of plastics in thin to thick gauges. Some examples include ABS, acrylic, PET, PVC, polyethylene, polyurethane films, and many others. With our expert capabilities, we design and build the molds in-house, usually on a relatively fast timetable. Customers often use thermoforming in combination with our other services, such as deburring, drilling, riveting, hardware insertion, painting, and other secondary operations that we provide here in-house.

As a quality-focused plastics manufacturer, we build numerous quality checkpoints into our thermoforming process. We also carry out final inspections to ensure parts conform to specifications and required industry standards, such as ANSI, FAA, FDA, Mil-spec, SAE, UL, and others. Along with prototype and small quantities, we fill orders for large production volumes. For more information about our thermoforming capabilities or to make an inquiry, contact us directly.

  • Contract Manufacturing
  • Custom
  • Large Parts
  • On-Site
  • Small Parts
  • Thin Gauge
  • Thick Gauge
  • Inline
  • Pressure Forming
  • Vacuum Forming
    • Single Sheet
  • Automated
  • Manual
  • ABS
  • Acrylic
  • H.I.P.S.
  • Kydex
  • Lexan
  • Polycarbonate
  • PET
  • Polyethylene
  • Polypropylene
  • Polyurethane Films
  • PVC
  • Polystyrene
  • Form Width  – 0 to 48 in
  • Form Length – 0 to 72 in
  • Thickness – .005 to .312 in
  • Mold Design
  • Mold Making
  • Rapid Prototyping
  • Assembly
  • Tipping Services (combining 2 products together as an offer)
  • Package Design
  • Component Sourcing
  • Warehousing
  • Distribution
  • Supply Chain Management
  • Drop Shipping
  • Bar Coding
  • Labeling
  • Assembly
  • Deburring
  • Drilling
  • Riveting
  • Hardware Insertion
  • Painting
  • Quoted on Job by Job Basis
  • Emergency Services Available
  • Rush Services Available
  • Specialty Production Shop
  • Prototype
  • Low Volume
  • High Volume
  • Large Scale Production Volume Run
  • Advertising
  • Aerospace
  • Agricultural & Farming
  • Alternative Energy (see Power Generation)
  • Appliance Commercial
  • Appliance Residential
  • Architecture
  • Auto/Truck/Transportation
  • Automation
  • Automotive
  • Biomedical
  • Biopharmaceutical
  • Biotechnology
  • Building & Construction
  • Chemical
  • Chemical Manufacturing
  • Chemical Processing
  • Commercial
  • Communications
  • Computer and Electronics
  • Construction
  • Consumer Goods
  • Cosmetics
  • Cryogenic
  • Dairy
  • Dental
  • Defense Industry
  • Department of Energy (DOE)
  • Department of Defense (DOD)
  • Electrical
  • Electronics
  • Energy (See Power Generation)
  • Food Production
  • Food Handling
  • Food Processing
  • Food & Beverage
  • Fracking
  • Genetics
  • Government
  • Heavy Equipment
  • Highway (DOT)
  • Home
  • Home Furnishing
  • Household
  • HVAC
  • Hydraulics
  • Ice Making
  • Industrial
  • Injection Molding
  • Laboratory
  • Laundry
  • Natural Gas
  • Liquid Propane
  • Machine Tools
  • Machinery
  • Manufacturing
  • Marine
  • Material Handling & Processing
  • Medical
  • Medical Devices
  • Military
  • Mining
  • Molding
  • Municipal
  • Nano Technology Manufacturing
  • Nuclear (see Power Generation)
  • Oil & Gas Pipeline
  • Oil Field
  • Oil, Gas, Petroleum Exploration
  • Oil, Gas, Petroleum Extraction
  • Optical
  • Packaging
  • Packaging & Converting
  • Paper & Pulp
  • Paper Mill
  • Petrochemical
  • Pharmaceutical
  • Plumbing
  • Pneumatics
  • Power Generation
  • Power Generation Nuclear
  • Power Generation Alternative
  • Power Generation Solar
  • Power Generation Wind
  • Power Generation Coal
  • Power Generation NG
  • Printing
  • Printing & Publishing
  • Process Gases
  • Pulp & Paper
  • Pulp Manufacturing
  • Pumps
  • Railroad
  • Recreational
  • Research
  • Residential
  • Restaurant
  • Retail
  • Robotics
  • Semiconductor
  • Specialty Machinery
  • Telecommunications
  • Textile
  • Tool & Die
  • Transportation
  • Turf & Garden
  • Universities & Learning Institutions
  • Vacuum Electronics
  • Waste Management
  • Wastewater
  • Water & Wastewater Treatment

ANSI – American National Standards Institute

AS – Aerospace Industry Standard

ASME – American Society of Mechanical Engineers

ASTM – American Society for Testing and Materials

DOT – Department of Transportation

FAA – Federal Aviation Administration

FDA – Food And Drug Administration

Mil-Spec – Military Specifications

RoHS – Restriction Of Hazardous Substances (Compliant)

SAE – Society of Automotive Engineers

UL – Underwriters Laboratories.

IGES – Initial Graphics Exchange Specification, ANSI file format.

JPG or JPEG – Joint Photographic Experts Group

PDF – Portable Document Format

SolidWorks (SLDPRT, SLDDRW, SLDDRT)

STEP – Standard for the Exchange of Product Model Data